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3-4-09 The off-season, by Chris Scribner
Project Kart Trainer Part 2 Video

 

1-21-09 The off-season, by Chris Scribner
Project Kart Trainer, “the unusable taking up space in my shop STUFF!”

The first Project of the Off-season was to make some sort of training piece that will help me stay in shape, and keep my abilities fine tuned. For some the project that I was about to embark on would not be possible, but for me it was as I not only had the parts and pieces to complete the project, but I had the space in which I needed to use the piece. It was immediately named the “Kart Trainer”.

Within my shop was a 2004 Emmick Patriot. One of the first models assembled from Emmick held an aftermarket Brake system, and the chassis was unpainted. On my motor shelf was a Woltjer Blueprinted Yamaha KT100. Missing was the muffler, and clutch. Someone wise once told me to never sell what had been given to me. This chassis was sponsored to me from Ron Emmick and Emmick Enterprises equipped with a specialty brake system that had also been sponsored to me by the owner of Dent brake Systems which supplies the Australian Manufactured Kart Arrow. With the decline of the Yamaha class over these past few years, the Yammy was just sitting on my shelf collecting dust.

Where I park my car every evening when arriving home from work, is a circle driveway. Half concrete and half asphalt, I now had a racetrack. The idea was simple, turn my sponsored Emmick Chassis into a training oval kart equipping it with a Yamaha KT100. Immediately the negatives came to mind of what could happen if I went through with such a project.

The first thing that came to mind is what the Girlfriend would say when I informed her that the racing season was over, yet I was still going to be busy consuming myself with racing instead of spending time with her. However that became pretty easy as she is a trooper and loves racing as much as I do. The second problem that came to mind was burning up a clutch on a small oval track that would never let me build rpm’s. The answer to the clutch issue was simple as well, Direct Drive Baby! The last problem, I didn’t have the parts to equip the Yamaha as a Direct Drive. This is where sponsorship came into play.

Tuesday morning came and I was immediately on the phone with one that had supported me in the start of my Karting career, Linda Emmick. Linda herself has had quite the championships through her Karting years, and has those close to her. I informed her of my project and the parts I was in need of. Linda never batted an eye in supporting me as she has in years passed. She gave me the parts needed to complete the Yammy as a direct drive, and now the work was on.

The first thing I needed to do is strip the kart of his current setup, as the last time it had been run was for the 4-cycle Nationals in Atwater. I cleaned the kart, moved the Gear hub to the correct side of the Axle cassettes, and began to assemble the chassis back together and the Direct Drive Yamaha KT100.

Things to keep in mind as I was assembling my project was I would be going in one direction, and I would have a hard time getting into the RPM range needed to get the fast laps and the correct training to test all my abilities in driving a Kart, or other racing machines. First I could add stagger into the Kart to help turn left, and Emmick had sponsored me a 9 tooth driver for the Yammy. Big gear, long flex, and stagger, I was headed in the right direction to complete my project.

In the rear, I got out my old standard hubs. Standard meaning the bolt pattern of the hubs, as I only ever had one set of standard hubs, and two sets of wheels that fit the hubs, so it only made sense that this project would use the parts that take up room in my shop, and I would not use again. I equipped the kart with a 7” wheel on the left rear, and a 6” wheel on the right. Through the wheels, and airing up the right side tire up to 30 pounds pressure and only filling the left rear tire with 10 pounds pressure, I now had 1 7/8” stagger to help the kart turn left. I had several 17 mm direct spindle mounted hubs for the front, and old KG wheels that were overly heavy for any kart for racing purposes. I mounted an old seat in the kart that was carpeted, another thing I no longer use is carpeted seats, and my all time favorite Steering wheel, a Sparco flat top, flat bottom molded to fit the contour of my hand.

I mounted the Yamaha KT100 with the nine tooth driver, and header, regular flex that’s too long for a leopard, and an old Parilla pipe. I was now in business. I mounted some new Bodywork that gives quite the room for sponsorship, and I hit the Driveway for my test run.

The first run around the circle driveway I learned quite a bit. To start with its way more physically demanding then I thought it would be. I could hardly last more then 15 laps. Second, I had trouble keeping the motor in the power band. I had to drive the kart sideways spinning the rear tires much like one would do on dirt to keep the RPMs up. There was a lot of counter steer to keep from spinning out while also keeping the kart straight. The kart was lifting the inside rear tire which this case I did not want. There were many adjustments that needed to be made to the chassis before my next run in the kart.

I narrowed up the left side of the kart as much as I could, and widened the right as much as possible (I'm turning left only). The kart then had better rotation. Going into this whole deal, I new that the right rear tire would get worn the most thus giving me an opportunity to use all those two race old tires that are no longer good for practice. Well it didn’t take me long to blister the right rear and take it down to the cords. I kept running it till it popped, and it did.

As I did more laps around the track I began to study my data. I could turn a fast time of 4.72 seconds, but my average was 5.1 second. My max rpm? ha ha, only 9000 RPMs. This ought to help the motor last awhile. At this point I'm contemplating to have an engine builder go through it to make it a low torque motor that creates most its horsepower at 7500 rpm. I learned the kart is fastest if I can keep it loaded on the right rear while carrying the left front off the ground as much as possible. The track is small, pretty much a circle track, in fact there is no straightaway. The driving needed to be fast on the track, was very skillful. The throttle has to be flat the whole time to keep the power up otherwise it bogs. There are parts of the track that’s narrow, and one mistake your mowing the lawns or in one area, you drop the tire off and pop a chain. So to be on top of your game while the throttle is flat out and you hit your marks, it wears on you rather quickly.

Project Kart Video

 

 

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